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Aion 500 MK2

Redefining The Standards

Aion 500 MK2

India’s first IoT-enabled, industrial grade professional 3D printer with patented Advanced Fusion Plastic Modelling (AFPM) technology
The revolutionary AION 500 MK2 is a high performance, IoT-enabled, massive size 3D printer that offers a professional-level build volume at an affordable price point. Armed with our patented AFPM (Advanced Fusion Plastic Modeling) technology, the printer renders a stronger and durable output. With multiple connectivity options and sensors, it is one of the most advanced 3D printers available in India. Offering a large build size, ultra-fast print speeds, minimal post processing, and unmatched precision, the AION 500 MK2 is designed for versatility.
AION 500 MK2 is a fully enclosed industrial grade 3D printer and assures a consistently high print quality and repeatability. It has the Quick Load functionality for changing and loading filaments easily and a super-slicer feature that makes sure there’s no time lost when the print is initiated. The machine is easy to use allowing the user to alternate between quick-&- easy and pro printing smoothly. AION 500 MK2 also offers advanced features like Wi-Fi connectivity, in-built camera, utilization tracker, intuitive filament sensor and liquid cooling mechanism.
From prototyping to low-volume manufacturing, the AION 500 MK2 excels at any design application with impeccable accuracy and cost-effectiveness. AION 500 MK2 is designed to add maximum value to professional work setups.
AION 500 MK2 – Redefining the Standards
Divide By Zero’s AION 500 MK2 is an advanced variant of AION 500, which is customized based on your requirements with the following easy-to- integrate add-on modules:

Advance Performance Module

  • On board interactive touch screen computer

    An intuitive interactive touch screen computer monitors and reports the status of ongoing 3D print jobs in real-time - accessible wherever you go.
  • High temperature extruder mechanism

    AION 500 MK2’s high endurance extruder mechanism with a maximum temperature of up to 350°C along with liquid cooling allows print compatibility for Ultem 1010, Ultem 9085, ESD safe PC and other high-performance materials.
  • High-performance Liquid Cooling mechanism

    It features a hybrid extruder mechanism that can accelerate print deposition of up to 30-50 gm per hour. This speed of printing coupled with the large build platform of the AION 500 MK2 empowers 3D printing for prototyping and low-volume batch manufacturing.

IoT Enabled Access Module

  • On board camera

    An IP-based on-board camera allows the users to check live feed of the ongoing print, wherever they go.
  • Browser-based access with multi-user control

    This machine allows multi-user control of up to 10 accounts via a browser-based interface allowing designers, operators and other stakeholders to connect through a secured access point.
  • Machine utilization tracker

    The AION 500 MK2 features a smart machine utilization and downtime tracker along with automatic alerts on print completion or critical errors, ridding users the inconvenience of continuous manual checks.

Safer printing

  • Activated carbon filter continuously cleans air inside chamber, providing safer work environment for users.

Features of Aion 500 MK2

1. Massive build volume

Divide By Zero’s AION 500 MK2 sports a massive build chamber of 500mm*500mm*500mm, making it ideal for rapid prototyping along with low-volume batch manufacturing.

2. Divide By Zero’s Patented AFPM Technology

The patented Advanced Fusion Plastic Modelling (AFPM) technology empowers users with the affordability of FDM 3D printing with a SLS-level print quality, thanks to its smart control over material flow and temperature of different layers. This ensures consistent form, fitment and accuracy in the printed output. Read more about AFPM.

3. Ultra stable bed with moving gantry

The AION 500 MK2 features a stable build platform and moving gantry along with the Z-axis motion electro-mechanically synchronized ball-screw transmission that boasts of a positional accuracy of 16 microns for precise print detail and quality.

4. Hassle-free auto-bed levelling

It features a hassle-free automatic print bed levelling functionality that empowers consistent repeatability and reprints.

5. High endurance and robust enclosed body

6. High endurance and rigid enclosed body design

The AION 500 MK2 is housed in a high endurance and rigid 5mm sheet metal enclosed body that helps maintain stable chamber temperature for controlled heat dissipation leading to seamless adhesion and uniform print consistency.

7. Value for money

Despite being equipped with the patented AFPM technology and an industrial grade massive build volume, AION 500 MK2 is placed at an affordable price point and has a low running cost of running (Rs. 6/gm), thus offering value for your money.

8. Multi-material compatibility

The AION 500 MK2 is compatible with a wide range of material such as ABS, PLA, TPU, Wood-infill, PETG, HIPS, Carbon Fiber, Polycarbonate, ULTEM 9085 and special AFPM-enhanced materials.

9. Dual direct drive extruder

This industrial grade 3D printer features a high-performance all metal direct drive dual extruder mechanism giving users the freedom of printing two different types or two different colours of the same materials simultaneously.

10. Zero clogging filament tracker

Divide By Zero has incorporated a fast response filament sensor that continuously monitors and actively repairs extruder clogging, thereby ensuring zero failed prints and a high level of reliability in the fast-paced prototyping and production environments.

11. Multiple connectivity options

This large volume 3D printer can be connected via USB, Ethernet and can be used with Wi-Fi as well. Now that you can securely access the machine’s control software along with semi-automatic print queuing functionality.

12. Ease of use

Despite being a sophisticated machine, AION 500 MK2 is quite simple to use. It features an on-board touch screen, a user-friendly interface, auto-bed levelling and an easy-clean bed platform.

13. What makes AION 500 MK2 an industrial grade 3D printer?

AION 500 MK2 is a reliable machine that assures lesser downtime due to its efficiency, thus guaranteeing a high-quality product every time. This machine follows strict safety protocols to avoid any damage to the operator or to the vicinity and is non-polluting as well. Despite being well-equipped to handle complex prints, AION 500 MK2 is easy to use. There is no dependability on a technical expert and the time spent on training the new user is drastically reduced.

14. Divide By Zero’s Commitment to safer printing environments

The AION 500 MK2 is packed with safety features such as high-temperature software locks and continuously activated carbon filter air-purification system to absorb hazardous fumes generated during printing, ensuring a safer work environment for the user.

Aion 500 MK2 Product Output

Aion 500 MK2 Technical Specifications

  • Physical Dimensions(DWH)
    955mmx 1040mm x 925mm (37.6in x 40.99in x 36.41in)
  • Input Power**
  • Power Consumption
    1750W Max
  • Input Frequency
  • Build Volume
  • Maximum Printable Area(Dual extruder)
    500mm x 500mm x 500mm (19.68in x 19.68in x 19.68in)
  • Heated Bed
    High performance heated bed 150W 230V
  • Filament Diameter
  • Extruder Diameter
  • Extruder Temperature
  • Number of Extruders
  • Model Of Extruder
    Direct Drive all metal liquid cooled extruder
  • Recommended Materials
    ABS, PLA, HIPS, PETG, Carbon fibre, AFPM special material, Polycarbonate, AFPM Carbon fibre, Nylon &Ultem
  • Material Support
    Non hygroscopic HIPS
  • Maximum Print Speed
  • Build Rate(Material Deposition Rate)
    30-50 cm³/hour
  • Layer Precision
    0.1-0.25mm(0.35mm possible for 0.5mm Nozzle)
  • Heat Bed
  • Bed Temperature
    90⁰C max.
  • Auto Bed Leveling
  • LCD Support
  • Connectivity
    USB, SD card, Wifi & Ethernet.
  • Print Monitoring System
    In build camera with wifi connectivity
  • Software Supported
    Repetier, Cura, Custom Software for DBZ, Kislicer
  • Stepper Motor
    1.8 Degree steps angle With 1:256microstepping
  • Positioning Accuracy
    20 microns
  • Enclosure
    Power coated 5mm sheet metal body
  • Total Machine Weight
  • Run Time Change Setting Option
  • Pause Print Option
    Semi-automatic-Yes(pause and resume even after extruder movement)
  • Active Carbon Filter
  • Filaments Sensor
    YES.(filament flow notification)
  • Layer Thickness
    Layer thickness range:range1:0.1-0.15, range2:0.15-0.25, range3:0.25-0.3
  • Multiple User Id
    YES. Multiple secure access to machine control software
  • XY Precision
    Positional accuracy 16 micron using HIWIN High Precision Linear Guide Rails.
  • Z Precision
    Patented precision Z axis mechanism with electromechanically synchronized four ball screws and moving XY gantry
  • Supporting System
    Windows and Mac
  • Sd Standalone Format
  • Noise Level
    Less than 70db
  • Training
    Covered under 3 days free onsite training.