Accelerating Thermoforming with 3D Printing
A Divide By Zero Technologies Success Story
Thermoforming, a widely used manufacturing process, often grapples with lengthy development times and high costs. Divide By Zero Technologies has transformed this process by integrating advanced 3D printing technology, leading to significant reductions in both time and expenses.
The Challenge: Traditional Thermoforming Constraints
Thermoforming mould production traditionally faced several challenges:
- High Costs: Conventional methods were expensive, with each mould costing INR 2500.
- Long Development Times: The process took up to 3 days, slowing down production and market entry.
- Limited Customization: Customization options were limited and time-consuming, affecting the ability to meet specific client needs.
The Solution: 3D Printing for Thermoforming Moulds
Divide By Zero Technologies introduced 3D printing to streamline and enhance the thermoforming process:
Key Benefits:
- 82% Cost Reduction: 3D printing brought production costs down to INR 450 per mould.
- 67% Faster Development: Moulds are now produced in just 4 hours instead of 3 days.
- 5X Faster Customization: High-quality, customized vacuum forming moulds are produced five times faster.
- 10X Market Speed: Faster production enables quicker market entry and customer acquisition.
- Digital Inventory: On-demand production with digital files significantly reduces inventory costs and reliance on physical stock.
Accucraft Series by Divbyz
Classic Single Extruder Desktop 3D Printers
Buy the Accucraft i250+, a durable, pre-assembled 3D printer with a 300mm × 250mm × 200mm build volume. Ready to use right out of the box, it’s the ideal start to your 3D printing journey.
Comparative Analysis: Traditional Manufacturing vs. 3D Printing
- Development Time:
- Traditional Manufacturing: 3 Days
- 3D Printing: 4 Hours
- Time Saved: 67% Faster
- Development Cost:
- Traditional Manufacturing: INR 2500
- 3D Printing: INR 450
- Cost Saved: 82% Cheaper
3D Printing Technology Advantages
- Faster Mould Production: Achieve small-batch, customized vacuum forming moulds with high quality and affordability, five times faster.
- On-Demand Production: Rapid production times allow for more innovation and design iterations.
- Reduced Inventory Costs: Digital files reduce inventory carrying costs by over 90%.
- Vendor Independence: Maintain independence from third-party vendors for tooling and logistics.
Conclusion: Revolutionizing Thermoforming with 3D Printing
By adopting Divide By Zero Technologies’ 3D printing solutions, manufacturers can dramatically reduce the cost and time associated with thermoforming mould production. This success story highlights the transformative power of 3D printing in the thermoforming industry, delivering substantial gains in efficiency, cost savings, and production speed.